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Product Detail
Kawasaki Welding Robot Workstation - Dual Station
品名:: 川崎焊接机器人工作站
Name:: Kawasaki welding robot workstation
Model: KLTBA006LXZ8
Welding gun: KLT-W500
Anticollision device: Chinese brand
Welding Power Supply: Panasonic YD500GL5
Water cooling system: WL-20
Function: CO2/Pulse MAG/Pulse MIG
Applicable to materials: Carbon steel, stainless steel
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KLTBA006LXZ8.607.jpg



KLTBA006LXZ8- Panasonic YD500GL5 ( List of goods)


Description

Model

Quantity

1

6 Axis Welding Robot

Model:BA006L

R=2036mm,Load=6kg

1set

Teach pendant

Color LCD with touch-panel;

Emergency Stop SW, Teach Lock SW and Enable SW;

Cable Line: Standard configuration(10m)

Controller

Model:E01;

Input Power: AC200-AC220V±10%、50/60Hz、3 phases

Controlled axes: Std. 7 axes (Max 9 axes);

Memory capacity: 8MB;

I/O signals: GPIO board (Input 32/Output 32);

Dimensions: W550×D580×H278mm,40Kg

Transformer

AC 3*380V is converted to AC 3*220V

Wire Touch Sense System

Hardware and software

1set

External axis servo motor

Add 7axis axis; Kawasaki original

1 set

Add 8 axis; Kawasaki original

1 set

Robot extension cable

Robot extension cable (8m); And extension of external axis servo motor cable

2 sets

2

Welding Power

Model: Panasonic YD-500GL5

Load rate: 60% ;Pulse MIG/ Pulse MAG/CO2

Contain: Wire feeder , Control cable

1set

Wire Feeder

Panasonic 6-axis robot dedicated wire feeder; Panasonic extension cable (5m)

Communication interface device

EtherNET/IP communication protocol

3

Servo head and tail positioner

Load≤500kg, Linked with the robot,

Platform size 2200mm*1200mm ;Precision RV reducer, External start button box, does not include fixtures

2 sets

4

welding torch

KLT-W500;

special welding gun for Carbon steel, stainless steel welding; Water-cooled welding torch

1set

5

Cooling water tank

Model:WL-20L

1set

6

Welding gun clearing station

Clean up the torch, fuel injection, cut the wire

(3 in 1) Chinese brand

1set

7

Wire feeding accessories

Wire feeding tray bracket and wire feeding tube

1set

8

Control cabinet bracket

Made by KELITEWELD

1set

9

Electrical cable

Power cord, welding power ground cord, external conversion box, trachea, etc.

1 set

10

Conductive tip

Φ=1.0mm/Φ=1.2mm,

100 Pieces

11

Welding torch cover

500A welding torch ;

20 Pieces

12

Contact tip connecting rod

500A welding torch ;

20 Pieces

13

Insulation sleeve

500A welding torch ;

6 Pieces

14

Ceramic nut

500A welding torch ;

20 Pieces

15

Port fees

FCL 20GP Container port costs

1 set


Custom machine requirements

1. Workpiece data

Carbon steel products:

2. Welding robot workstation workflow

(1) First, fix the product to be welded on the platform of the A station, and then fix it with a special fixing fixture (the specific fixture is designed and manufactured by the customer). This ensures reproducible installation of the product, prevents the workpiece from falling off during the welding process and avoids welding distortion in certain areas.

(2) Obtain the required machining program in the robot welding control

(3) Press the start button of the A station positioner, and then the welding robot automatically performs the position welding required for the A station workpiece. At this point, the operator can install the product on the platform of the B station, the installation is completed, and then press the start button of the robot B station.

(4) After waiting for the welding of station A, the robot will automatically carry out the welding of the B station product (in the previous step, the operator retained the start button of the B station), at this time the operator manually removed the product of the A station. Repeat the installation again.

(5) Repeat the above steps

3. Workpiece precision requirement:

(1)The surface of the work shall not affect the quality of welding oil, rust, moisture;

(2)Must not affect the positioning of burrs, etc.;

(3)The clearance shall be no more than 1mm;

(4)The consistency error of the same weld group is less than 0.5m。


4. Component:

The workstation is mainly composed of 6-axis welding robot, robot controller, Servo head and tail positioner, Panasonic YD-500GL5 welding power supply, welding gun cleaning station, carbon dioxide gas cylinder, external start button box.

KLTBA006LXZ8.605.jpg

5. Numerical control welding robot workstation layout:

KLTBA006LXZ8-1.jpg

Picture for reference only

1、6 Axis Welding Robot(BA006L);2、Welding power supply (Panasonic YD-500GL5);3、Robot control cabinet and teach pendant(E01);4、Servo head and tail positioner ;5、Welding gun cleaning station;6、External start button box; 7、Carbon dioxide gas cylinder; 8、Transformer; 9、Control cabinet bracket

KLTBA006LXZ8-5.jpgKLTBA006LXZ8-4.jpg


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