KLTBA006L-HZ7- Panasonic YD500GL5 ( List of goods)
| Description | Model | Quantity |
1 | 6 Axis Welding Robot | Model：BA006L R=2036mm，Load=6kg | 1set |
Teach pendant | Color LCD with touch-panel; Emergency Stop SW, Teach Lock SW and Enable SW; Cable Line: Standard configuration(10m) |
Controller | Model:E01; Input Power: AC200-AC220V±10%、50/60Hz、3 phases Controlled axes: Std. 7 axes (Max 9 axes); Memory capacity: 8MB; I/O signals: GPIO board (Input 32/Output 32); Dimensions: W550×D580×H278mm,40Kg |
Transformer | AC 3*380V is converted to AC 3*220V |
2 | External axis servo motor | Add 7 Axis 2 KW ；Kawasaki original | 1 set |
3 | Robot extension cable | Robot extension cable (8m); And extension of external axis servo motor cable | 1 set |
4 | Welding Power | Model: Panasonic YD-500GL5 Load rate: 60% ;Pulse MIG/ Pulse MAG/CO2 Contain: Wire feeder , Control cable | 1set |
Wire Feeder | Panasonic 6-axis robot dedicated wire feeder; Panasonic extension cable (5m) |
Communication interface device | EtherNET/IP communication protocol |
5 | welding torch | KLT-W500； special welding gun for Carbon steel, stainless steel welding; Water-cooled welding torch | 1set |
6 | Cooling water tank | Model:WL-20L | 1set |
7 | Welding gun clearing station | Clean up the torch, fuel injection, cut the wire （3 in 1） Chinese brand | 1set |
8 | Wire feeding accessories | Wire feeding tray bracket and wire feeding tube | 1set |
9 | Control cabinet bracket | Made by KELITEWELD | 1set |
10 | Double station rotary servo positioner | Load≤500kg, Linked with the robot, Platform size 1900 *1900mm, Precision RV reducer, External start button box, does not include fixtures | 1 set |
11 | Electrical cable | Power cord, welding power ground cord, external conversion box, trachea, etc. | 1 set |
12 | External button box | Start, pause, emergency stop, etc. | 2 sets |
13 | Conductive tip | Φ=1.0mm or Φ=1.2mm, | 100 Pieces |
14 | Welding torch cover | 500A welding torch ; | 20 Pieces |
15 | Contact tip connecting rod | 500A welding torch ; | 20 Pieces |
16 | Insulation sleeve | 500A welding torch ; | 6 Pieces |
17 | Ceramic nut | 500A welding torch ; | 20 Pieces |
18 | Port fees | FCL 20GP Container port costs | 1 set |
Custom machine requirements
1. Workpiece data
Product material: carbon steel or stainless steel
2. Welding robot workstation workflow
(1) First, fix the product to be welded on the platform of the A station, and then fix it with a special fixing fixture. This ensures reproducible installation of the product, prevents the workpiece from falling off during the welding process and avoids welding distortion in certain areas.
(2) Obtain the required machining program in the robot welding control
(3) Press the start button of the A station positioner, and then the welding robot automatically performs the position welding required for the A station workpiece. At this point, the operator can install the product on the platform of the B station, the installation is completed, and then press the start button of the robot B station.
(4) After waiting for the welding of station A, the robot will automatically carry out the welding of the B station product (in the previous step, the operator retained the start button of the B station), at this time the operator manually removed the product of the A station. Repeat the installation again.
(5) Repeat the above steps
3. Workpiece precision requirement：
（1）The surface of the work shall not affect the quality of welding oil, rust, moisture；
（2）Must not affect the positioning of burrs, etc.；
（3）The clearance shall be no more than 1mm；
（4）The consistency error of the same weld group is less than 0.5m。
4. Component：
The workstation is mainly composed of 6-axis welding robot, robot controller, Double station rotary servo positioner, Panasonic YD-500GL5 welding power supply, welding gun cleaning station, carbon dioxide gas cylinder, external start button box.
5. Numerical control welding robot workstation layout:
Picture for reference only
1、6 Axis Welding Robot（BA006L）;2、Welding power supply (Panasonic YD-500GL5);3、Robot control cabinet and teach pendant(E01);4、Double station rotary servo positioner;5、Welding gun cleaning station;6、External start button box; 7、Carbon dioxide gas cylinder; 8、Transformer; 9、Control cabinet bracket
