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Product Detail
Kawasaki Robotic Workstation for Pipe Flanges with Laser Seam Tracking
品名:: 川崎管三通焊接机器人工作站
Name:: Kawasaki Robotic Workstation for Pipe Flanges with Laser Seam Tracking
Model: KLTBA006L-HF2500
Welding gun: KLT-W500
Anticollision device: Chinese brand
Welding Power Supply: Panasonic YD500GL5
Water cooling system: WL-20
Function: CO2/Pulse MAG/Pulse MIG
Applicable to materials: Carbon steel, stainless steel
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KLTBA006L-HF2500-1.jpg




  KLTBA006L-HF2500- Panasonic YD500GL5 (List of goods)


Description

Model

Quantity

1

6 Axis Welding Robot

Brand: Kawasaki

Model:BA006L

R=2036mm,Load=6kg

1set

Teach pendant

Color LCD with touch-panel;

Emergency Stop SW, Teach Lock SW and Enable SW;

Cable Line: Standard configuration(10m)

Controller

Model:E01;

Input Power: AC200-AC220V±10%、50/60Hz、3 phases

Controlled axes: Std. 7 axes (Max 9 axes);

Memory capacity: 8MB;

I/O signals: GPIO board (Input 32/Output 32);

Dimensions: W550×D580×H278mm,40Kg

Transformer

AC 3*380V is converted to AC 3*220V

External axis servo motor

Add 7 and 8 axis; Kawasaki original

2 sets

Robot extension cable

Robot extension cable (8m); And extension of external axis servo motor cable

2 sets

2

Welding Power

Model: Panasonic YD-500GL5

Load rate: 60% ;Pulse MIG/ Pulse MAG/CO2

Contain: Wire feeder , Control cable

1set

Wire Feeder

Panasonic 6-axis robot dedicated wire feeder; Panasonic extension cable (5m)

3

Servo ring seam welding positioner

Load≤500kg, Linked with the robot;

Center height: 450mm, including 320mm three-jaw chuck;

Maximum diameter 450mm, effective length 2500mm ;Precision RV reducer, External start button box, does not include fixtures

2 sets

4

Robot Laser Positioning and Tracking System

Realize the communication with the robot control system, and automatically correct the deviation of the weld after laser scanning

1 set

5

welding torch

KLT-W500;

special welding gun for Carbon steel, stainless steel welding; Water-cooled welding torch

1set

6

Cooling water tank

Model:WL-20L

1set

7

Welding gun clearing station

Clean up the torch, fuel injection, cut the wire

(3 in 1) Chinese brand

1set

8

Wire feeding accessories

Wire feeding tray bracket and wire feeding tube

set

9

Control cabinet bracket

Made by KELITEWELD

1set

10

Robot fixed base

Made by KELITEWELD

1set

11

Electrical cable

Power cord, welding power ground cord, external conversion box, trachea, etc.

1 sets

12

Conductive tip

Φ=1.0mm or Φ=1.2mm,

100 Pieces

13

Welding torch cover

500A welding torch ;

20 Pieces

14

Contact tip connecting rod

500A welding torch ;

20 Pieces

15

Insulation sleeve

500A welding torch ;

6 Pieces

16

Ceramic nut

500A welding torch ;

20 Pieces

17

Testing sample

According to your product drawings, we buy materials to make

1set

18

Port fees

FCL 20GP Container port costs

1 times


Custom machine requirements

1. Workpiece data:

products:Carbon steel and Stainless steel

KLTBA006L-HF2500-6.jpg

2. Welding robot workstation workflow

(1) First, fix the product to be welded on the rotary positioner of station A, and then fix it with a special manual three-jaw chuck (the machine is equipped with a laser red dot, in order to ensure the starting point of product installation). This ensures repeatable installation of the product, prevents workpieces from falling off during welding, and avoids welding distortion in certain areas.

(2) Obtain the required processing program in the robot welding control, and open the laser welding seam tracking software

(3) Press the start button of the positioner at station A, and the welding robot automatically performs the position welding of the laser welding seam of the workpiece at station A and the position required for automatic welding. At this point, the operator can install the product on the platform of station B, the installation is completed, and then press the start button of the robot station B.

(4) After the welding of station A is completed, the robot will automatically weld the products of station B (the operator kept the start button of station B in the previous step). At this time, the operator manually removes the products of station A. Repeat the installation again.

(5) Repeat the above steps

3. Workpiece precision requirement:

(1)The surface of the work shall not affect the quality of welding oil, rust, moisture;

(2)Must not affect the positioning of burrs, etc.;

(3)The clearance shall be no more than 1mm;

(4)The consistency error of the same weld group is less than 0.5m。

4. Component:

The workstation is mainly composed of 6-axis welding robot, robot controller, Servo ring seam welding positioner, Panasonic YD-500GL5 welding power supply, welding gun cleaning station, carbon dioxide gas cylinder, external start button box.

KLTBA006L-HF2500-3.jpg

5. Numerical control welding robot workstation layout:

KLTBA006L-HF2500.jpg

KLTBA006L-HF2500-4.jpg

Picture for reference only

1、6 Axis Welding Robot(BA006L);2、Welding power supply (Panasonic YD-500GL5);3、Robot control cabinet and teach pendant(E01);4、Servo ring seam welding positioner ;5、Welding gun cleaning station;6、External start button box; 7、Carbon dioxide gas cylinder; 8、Transformer; 9、Control cabinet bracket;10、Laser Seam Tracking System

KLTBA006L-HF2500-2.jpg


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E-Mail:Jason_Jiang@kltweld.com      TEL:+86 18662025258YANCHENG CITY KELITE WELDING EQUIPMENT CO., LTD Address:No. 642 Century Avenue, Yandu Area, Yancheng, Jiangsu, China
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