KLTBA006N-DZ8- Panasonic YD500GL5 ( List of goods)
| Description | Model | Quantity |
1 | 6 Axis Welding Robot | Model：BA006N R=1445mm，Load=6kg | 1set |
Teach pendant | Color LCD with touch-panel; Emergency Stop SW, Teach Lock SW and Enable SW; Cable Line: Standard configuration(10m) |
Controller | Model:E01; Input Power: AC200-AC220V±10%、50/60Hz、3 phases Controlled axes: Std. 7 axes (Max 9 axes); Memory capacity: 8MB; I/O signals: GPIO board (Input 32/Output 32); Dimensions: W550×D580×H278mm,40Kg |
Transformer | AC 3*380V is converted to AC 3*220V |
External axis servo motor | Add 7axis axis; Kawasaki original | 1 set |
Add 8 axis; Kawasaki original | 1 set |
Robot extension cable | Robot extension cable (8m); And extension of external axis servo motor cable | 2 sets |
2 | Welding Power | Model: Panasonic YD-350GL5 Load rate: 60% ;Pulse MIG/ Pulse MAG/CO2 Contain: Wire feeder , Control cable | 1set |
Wire Feeder | Panasonic 6-axis robot dedicated wire feeder; Panasonic extension cable (5m) |
3 | Column rotary servo positioner | Load≤500kg, Linked with the robot, Chuck diameter: 320mm ;Precision RV reducer, External start button box, does not include fixtures | 2 sets |
4 | Support bracket | For supporting long products | 2 sets |
5 | welding torch | KLT-W500； special welding gun for Carbon steel, stainless steel welding; Water-cooled welding torch | 1set |
6 | Cooling water tank | Model:WL-20L | 1set |
7 | Welding gun clearing station | Clean up the torch, fuel injection, cut the wire （3 in 1） Chinese brand | 1set |
8 | Electrical cable | Power cord, welding power ground cord, external conversion box, trachea, etc. | 1 set |
9 | Wire feeding accessories | Wire feeding tray bracket and wire feeding tube | 1set |
10 | Peripheral buttons | Dual-position external button box and communication cable | 1set |
11 | Control cabinet bracket | Made by KELITEWELD | 1set |
12 | Robot fixed base | Made by KELITEWELD | 1set |
13 | Conductive tip | Φ=1.0mm/Φ=1.2mm, | 100 Pieces |
14 | Welding torch cover | 500A welding torch ; | 20 Pieces |
15 | Contact tip connecting rod | 500A welding torch ; | 20 Pieces |
16 | Insulation sleeve | 500A welding torch ; | 6 Pieces |
17 | Ceramic nut | 500A welding torch ; | 20 Pieces |
Custom machine requirements
1. Workpiece data
Products：Carbon steel Or stainless steel
2. Welding robot workstation workflow
(1) First, fix the product to be welded on the platform of the A station, and then fix it with a special fixing fixture (the specific fixture is designed and manufactured by the customer). This ensures reproducible installation of the product, prevents the workpiece from falling off during the welding process and avoids welding distortion in certain areas.
(2) Obtain the required machining program in the robot welding control
(3) Press the start button of the A station positioner, and then the welding robot automatically performs the position welding required for the A station workpiece. At this point, the operator can install the product on the platform of the B station, the installation is completed, and then press the start button of the robot B station.
(4) After waiting for the welding of station A, the robot will automatically carry out the welding of the B station product (in the previous step, the operator retained the start button of the B station), at this time the operator manually removed the product of the A station. Repeat the installation again.
(5) Repeat the above steps
3. Workpiece precision requirement：
（1）The surface of the work shall not affect the quality of welding oil, rust, moisture；
（2）Must not affect the positioning of burrs, etc.；
（3）The clearance shall be no more than 1mm；
（4）The consistency error of the same weld group is less than 0.5m。
4. Component：
The workstation is mainly composed of 6-axis welding robot, robot controller, Servo head and tail positioner, Panasonic YD-500GL5 welding power supply, welding gun cleaning station, carbon dioxide gas cylinder, external start button box.
5. Numerical control welding robot workstation layout:
Picture for reference only
1、6 Axis Welding Robot（BA006N）;2、Welding power supply (Panasonic YD-500GL5);3、Robot control cabinet and teach pendant(E01);4、Column rotary servo positioner ;5、Welding gun cleaning station;6、External start button box; 7、Carbon dioxide gas cylinder; 8、Transformer; 9、Control cabinet bracket; 10、Support bracket
1.5 Servo head and tail positioner (KLTLXZ-500)
The servo positioner is an auxiliary equipment for industrial robot welding, cutting, engraving, grinding, spraying, etc. It is suitable for the processing of complex workpieces, so that the products to be welded reach the processing position and processing speed.
The positioner rotation adopts absolute value servo motor and high-precision RV reducer, which has high rotation precision, accurate positioning and strong carrying capacity.
By configuring and installing different types of servo motors (synchronous or asynchronous), the robot teaching controller or external operation box can remotely operate the positioner.
The single-axis servo positioner mainly consists of an integral fixed seat, a rotary spindle box and a tailstock box, a welded mounting frame, a servo motor, a precision RV reducer, a conductive device, a protective cover and an electrical controller system. By flipping or rotating the angle of the table, the angle welding and assembly angle required for the welded product are achieved. The table rotation is controlled by the servo motor, and the ideal welding speed can be obtained.
Product | Model | Load | Chuck diameter | Max speed | Repeatability |
Column rotary servo positioner | KLTLXZ-250 | 500kg | 320mm | 70°/s | ±1.5（arcmin） |
