CNC RING SEAM WELDING MACHINE KLTHFH-3000ET(List of goods) |
1,Input power :AC 3*380V 50 HZ 2, Product length range: ≤3000mm 3, Product diameter range: 50-750mm 4, Welding process: Plasma powder surface surfacing (PTA) |
| Description | Model | Quantity |
1 | Machine bed | Steel structure splicing and welding | 1 set |
2 | Servo rotary headstock (C Axis) | 1. Load capacity: ≤2000kg; 2. Transmission mode: 4 KW AC servo motor and Planetary reducer, synchronous belt drive; 3. Center height: 530mm; 4, rotation speed: 0-5 r / min; 5, Contains 320mm manual chuck; | 1 set |
3 | Transverse axis (X axis) | 1. Effective stroke: 3000mm 2. Motor: 0.75KW AC servo motor 3. Planetary reducer + rack and pinion transmission 4. TBI linear guide | 1 set |
4 | Manual tailstock | 1. Manual rotation 2, center height: 530mm | 1 set |
5 | Combination slide(Z Axis)
| 1. Up and down manual sliding table (stroke):300m 2, Front and rear manual stroke:300mm 3, Two-axis manual fine-tuning slide:100mm 4,Welding gun swinger sliding table: 100mm | 1 set |
6 | Support bracket | 1. Load: ≤2000kg 2. Support diameter range: 0-550mm | 2 set |
7 | Protective door | During the welding process, it is convenient for the operator to check the welding status | 1 set |
8 | Cantilever control box | Cantilever movable control box; weinview 7 inch Touch screen; 8 inch Camera monitor | 1 set |
9 | Main control box | Mitsubishi PLC and Electrical component; Main program design and debugging | 1 set |
10 | Plasma powder surfacing machine
| DML-V03BD AC 3*380V ,50 HZ;Load rate 90% ; Continuous welding current range: 3-300A; Pulse welding current range: 2-300A; Function: continuous welding/pulse welding; Cooling system: air-conditioning refrigeration; | 1 set |
11 | Powder feeder
| Powder feeder: precise powder feeding by impeller; Control method: direct motor drive; Storage capacity: 8kg |
12 | Plasma welding gun
| Surfacing gun: integrated die-casting (double hole taper symmetrical powder feeding); Suitable for powder: 100-270; Sustainable working time: ≥20h; Length of welding gun: 6m; Water cooling method: direct cooling of the gun nozzle |
13 | Tungsten needle | 2.4/3.2/4.8*150mm;1 row= 10 pieces | 10 rows |
14 | Torch protection porcelain nozzle |
| 20 pieces |
15 | Plasma surfacing gun copper nozzle |
| 10 sets |
16 | Communication Cable | Extension cable | 1 set |
Custom machine requirements
1. Workpiece data
This machine (KLTHFH-3000ET) is the main automation of Laser Cladding or PTA welding machine, supporting workpiece length ≤3000mm and diameter ≤750mm.
2. Component:
1、Machine bed; 2、Servo rotary headstock(C Axis)3、Transverse axis (X axis); 4、Manual tailstock;5、Combination slide(Z Axis); 6、Support bracket;
7、Protective door; 8、Cantilever control box;9、Main control box,;
10、Plasma powder surfacing machine;11、Powder feeder ;12、Plasma welding gun;
3. KLTHFH-3000ET CNC Laser Cladding & PTA Girth Seam Welding Machine layout: (picture is for reference only)
The main technical parameters
| Model | KLTHFH-3000ET |
1 | Effective welding length | ≤3000mm |
2 | Product diameter range | 50-750mm |
3 | Transverse axis (X axis) Speed | 0-70mm/s(4200mm/min) |
4 | Spindle speed (C axis) | 0-5 r/minm |
5 | Manual chuck diameter | 320mm |
6 | Up and down sliding table (Z axis) | 300mm |
7 | Front and rear manual slide (stroke) | 300mm |
8 | Micro adjustment slide (stroke) | 100mm |
9 | Spindle load | 0-700kg |
10 | X axis motor and Z Axis | AC servo motor (Max speed: 2500r/min; 075KW) |
11 | X axis transmission mode | Servo motor + planetary reducer + gear rack drive |
12 | Linear Guides | TBI; Taiwan, China |
13 | C axis motor | Incremental AC servo motor (Max speed: 1500r/min; 4 KW) |
14 | C axis transmission mode | Servo motor + planetary reducer + synchronous belt drive |
15 | Main controller | Mitsubishi PLC |
16 | Touch screen | weinview 7 inch |
17 | Camera monitor | 8 inch |
18 | Industrial welding camera | Chinese brand |
19 | Electrical component brand | China Chnt |
4. Plasma powder surfacing machine
Plasma powder surfacing uses plasma arc as the heat source. The high temperature generated by the plasma arc is used to rapidly heat the alloy powder and the surface of the substrate and melt, mix, diffuse, and solidify together. After the plasma beam leaves, it is self-excited and cooled to form a high-performance alloy. Layer, so as to realize the strengthening and hardening of the surface of the part.
name | Pure plasma powder surfacing machine |
Model | DML-V03BD |
Category | Component | Structural parameters | data |
Surfacing power
| Highly integrated one machine | Rated voltage | AC3*380V 50HZ |
Rated input power | 17.8KW |
Function selection | Continuous welding | Pulse welding |
Ignition current | 2-20 A | 2-20 A |
Welding current | 2-300 A | 2-300 A |
Base current | 2-110 A | 2-110 A |
Current rise time | 0-5.0 s | 0-5.0 s |
Current fall time | 0-5.0 s | 0-5.0 s |
Pulse welding time |
| 1-999 ms |
Welding interval time |
| 10-990 ms |
Early powder delivery time | 0-5 s |
Delay powder feeding time | 0-5 s |
Gas protection time | 1-20 s |
Load duration | 90% |
weight | 161 kg |
Dimensions | 800*500*1558 |
cooling system | Air-conditioned refrigeration | Power | 2000W | R22 Refrigerants |
Compressor power | 1/2 HP | Panasonic |
Rated exhaust air volume | 600m³/h |
|
Rated heat rejection | 2200 W |
|
Fan rated power | 36 W | German EBM |
Internal water storage capacity | 8.5L | 304 stainless steel |
Pump power(W) | 90 W | Southern Special Pump |
Rated head | 21 M |
|
Limited Data | 1.1 m³/h |
|
Frontal machine noise | 52 dba | Thickened steel plate paint |
Surfacing gun
| One-piece die casting | Powder spraying form | Double hole taper symmetrical powder feeding |
Applicable current | 5-300 A |
Suitable for powder | 100-270 |
Sustainable working hours | >20 h |
Length of welding gun | 6 m |
Water cooling method | Gun mouth is cold |
Powder feeder
| Powder feeding form | Impeller precise powder feeding |
way to control | Direct motor drive |
Storage | 8 KG |