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Mail:Jason_Jiang@kltweld.com
Product Detail
Kawasaki Walking MIG Welding Robot Workstation
品名:: 卡车尾板箱川崎焊接机器人工作站
Name:: Kawasaki Walking MIG Welding Robot Workstation
Model: KLTBA006L-XZ7
Welding gun: KLT-W500
Anticollision device: Chinese brand
Welding Power Supply: Panasonic YD500GL5
Water cooling system: WL-20
Function: CO2/Pulse MAG/Pulse MIG
Special function: Welding swing
Applicable to materials: Carbon steel, stainless steel
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KLTBA006L-XZ7.511.jpg



KLTBA006L-XZ7- Panasonic YD500GL5 ( configuration list)


Description

Model

Quantity

1

6 Axis Welding Robot

Model:BA006L

R=2036mm,Load=6kg

1set

Teach pendant

Color LCD with touch-panel;

Emergency Stop SW, Teach Lock SW and Enable SW;

Cable Line: Standard configuration(10m)

Controller

Model:E01;

Input Power: AC200-AC220V±10%、50/60Hz、3 phases

Controlled axes: Std. 7 axes (Max 9 axes);

Memory capacity: 8MB;

I/O signals: GPIO board (Input 32/Output 32);

Dimensions: W550×D580×H278mm,40Kg

Transformer

AC 3*380V is converted to AC 3*220V

2

External axis servo motor

Add 7 Axis 2 KW (For walking track)

1 set

3

Robot extension cable

Robot extension cable (5 m); And extension of external axis servo motor cable

1 set

4

   Welding Power

Model: Panasonic YD-500GL5

Load rate: 60% ;Pulse MIG/ Pulse MAG/CO2

Contain: Wire feeder , Control cable

1set

Wire Feeder

Panasonic 6-axis robot dedicated wire feeder; Panasonic extension cable (5m)

5

welding torch

KLT-W500;

special welding gun for Carbon steel, stainless steel welding; Water-cooled welding torch

1set

6

Cooling water tank

Model:WL-20L

1set

7

Welding gun clearing station

Clean up the torch, fuel injection, cut the wire

(3 in 1) Chinese brand

1set

8

Wire feeding accessories

Wire feeding tray bracket and wire feeding tube

1set

9

Peripheral buttons

one external button box and communication cable 15m;

Made by KELITEWELD

1set

10

Control cabinet bracket

Made by KELITEWELD

1set

11

Barreled welding wire bracket

Made by KELITEWELD

1set

12

Walking track

Effective length 6000mm;

Made by KELITEWELD

1set

13

Cantilever beam

The total length is 2300mm; the structural parts are welded together

1 set

14

Wire feeder spring balancer

Wire feeder support assembly, wire feeder 5m

1 set

15

Electrical cable

Power cord, welding power ground cord, external conversion box, trachea, etc.

1 set

16

Conductive tip

Φ=1.0mm/Φ=1.2mm,

1 row = 10 pieces

10 rows

17

Welding torch cover

500A welding torch ;

1 row = 5 pieces

10rows

Custom machine requirements

1. Workpiece data

Welding products:

2. Welding robot workstation workflow

(1) First, fix the product to be welded on the platform, and then fix it with a special fixing fixture (the special fixture is designed and manufactured by the customer). This ensures the repeatable installation of the product, prevents the workpiece from falling off during the welding process, and avoids welding deformation in certain areas.

(2) Obtain the required processing program in the robot welding control

(3) Press the start button in the positioner, and the welding robot automatically performs the positioning welding required by the work position.

(4) After the welding of the station is completed, the operator manually removes the product on the platform. Repeat the installation again.

(5) Repeat the above steps

3. Workpiece precision requirement:

(1)The surface of the work shall not affect the quality of welding oil, rust, moisture;

(2)Must not affect the positioning of burrs, etc.;

(3)The clearance shall be no more than 1mm;

(4)The consistency error of the same weld group is less than 0.5m。

KLTBA006L-XZ7.530.jpg

KLTBA006L-1.jpg

4. Component:

The workstation is mainly composed of 6-axis welding robot, robot controller, Robot servo walking track, Panasonic YD-500GL5 welding power supply, welding gun cleaning station, carbon dioxide gas cylinder, external start button box.

5. Numerical control welding robot workstation layout:

KLTBA006L-5.jpg

Picture for reference only

1、6 Axis Welding Robot(BA006L);2、Welding power supply (Panasonic YD-500GL5);3、Robot control cabinet and teach pendant(E01);4、Robot servo walking track;5、Welding gun cleaning station;6、External start button box

7、Carbon dioxide gas cylinder;8、Barreled welding wire;9、Transformer;

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