1,How to classifyCNC 4/5/6 Axis Welding Robot?
KLTHG-4W-(1700/2500/3000/4000)(A/B/C/D)
1) KLTHG:OurCompany Name(KELITEWELD)
2) 4W: Cnc 4 Axis Linkage;5W: Cnc5 Axis Linkage;6W: Cnc6 Axis Linkage
3) 1700/2500/3000/4000: X-Axis Effective Length: 1700mm or 2500mm or 3000mm or 4000mm
Remarks: Due to the large number of models of our company, if there are new models in
the later stages of our company, we will explain the new quotation.
4) (A/B/C/D) Means the form of positioner cooperated with CNC welding robot
CNC welding robot appearance size(mm)
Model | A | B | C | D | E | F | G |
KLTHG-4W-1700 | 2405mm | 504mm | 1048mm | 2195mm | 1888mm | 888mm | 1905mm |
KLTHG-4W-2500 | 3205mm | 504mm | 1048mm | 2195mm | 1888mm | 888mm | 2705mm |
KLTHG-4W-3000 | 4504mm | 600mm | 1126mm | 2224mm | 1888mm | 966mm | 4000mm |
KLTHG-4W-4000 | 5504mm | 600mm | 1126mm | 2224mm | 1888mm | 966mm | 5000mm |
The equipment consists of welding main machine, control system, welding power supply and so on. Each system is connected by cable to form an organic whole, which is convenientfor the installation and maintenance of equipment.
1、Bed base 2、X axis walking slipway 3、Z axis lifting slide table 4、Y axis linear module
5、R axis rotation axis 6、Wire feeder assembly 7、Welding power 8、Wire feed plate
9、Power switch 10、Control button 11、External control signal port
KLTHG-4/5/6W-1700/2500/3000/4000 CNC 4/5/6 axis welding machine is a digital, similar to the 6 axisjointrobot,can achieve four axis simultaneous linkage, and efficient implementation of various types of plane 2D andspace 3Darc welding special CNC welding equipment. The main machine is welded by four axis verticalcoordinate system. X, Y and Z are linear axes, and the R axis is the rotating shaft.
1Main technical parameters：
1.1In the teaching mode, the welding track can be recorded automatically as long as the track is moved by hand and taken into each moving point. Greatly save programming time, simple learning
1.2 Control system specific motion control chip technology can achieve 4 or 5 axis linkage, with PLC can achieve complex sequence of action requirements, high speed stability.
1.3The executive part adopts AC servo motor to realize high precision, high speed operation and high stability.
1.4The transmission part uses the Taiwan TBI precision ball screw to improve the repetitive positioning accuracy and service life, guide the use of silver linear guide, accuracy and service life and reduce the noise of the machine, wire rod repeat positioning accuracy within 0.1mm.
1.5 The installation method adopts floor mounted type, greatly improving the flexibility of the machine.
1.6 The machine is simple to operate and has high stability. It can be operated by ordinary workers without professional welders.
1.7 The price of the welding manipulator is only 20% of the joint manipulator and greatly reduces the use cost, and is the real manipulator.
Main Technical Parameters |
Model | KLTHG-4W-1700 | KLTHG-4W-2500 | KLTHG-4W-3000 | KLTHG-4W-4000 |
Effective stroke of X axis | 1700mm | 2500mm | 3000mm | 4000mm |
Effective stroke of Yaxis | 800mm/1000mm/1200mm |
Effective stroke of Z axis | 500mm （Standard not customizable) |
Effective stroke of R axis | 0-400 degree |
Maximum operating speed | 700mm/S or 42m/min |
Repeatability positioning accuracy( Depending on the mechanical part) | ±0.1mm |
Programming form | Teach mode and manual mode |
X、Y、Z、R Axis motor | Absolute AC servo motor |
Drive parts | Taiwan TBI |
Control system | 4 Axis Linkage or 6 Axis Linkage |
Input/output | 24 Inputs, 12 Outputs |
Program storage | Memory 30M |
Main input power | AC 220V 50HZ/60HZ |
CNC system power | DC 24V |
Welding method | CO2/MAG/MIG/TIG/Plasma |
Gas protection | 100%CO2 or 80%Ar+20%CO2 or100%Ar |
2. CNC 4 Axis welding robot optional components
KLTHG-4W-1700/2500/3000/4000 can be used with external platforms, external shaft positioners, anti-collision welding guns, analog modules, etc., and can realize double-station/5-axis/6-axis automatic welding robot workstations. Welding production efficiency and quality.
3.CNC welding robot-Analog module
3.1 The welder analog module means that the current and voltage of the welding power supply
can be directly set by the CNC controller. Adding this kind of module can realize one or more
welding seams to obtain different voltages and currents.
3.2 Setting method: Only the percentage of current and voltage need to be set in the controller.
3.3 if there is no such module, you can only manually adjust the knob in the welding power supply
to set the current and voltage. In automatic welding, the current and voltage of each weld are
almost the same.
FAQ
Y.Are you manufacture or trade company ?
M:We are professional manufacturer of many kinds welding and cutting machine.
Y:How to package?
M:Frist layer, covered by plastic film for waterproof,second layer:covered by foam to protect the machine from shaking ,third layer:steel craft case or wooden cases.
Y:Will the package strong enough?
M:Our package is strong enough,nearly all our machine is packed in this way,and the customers receive in good state,So please don't worry,you will receive the welding machine in good condition,but also can package as your requirement.
Y:How can you guarantee the quality of welding machine?
M: we have passed the ISO test,and if you have time,you can come to our factory to check the machine before order .and we have one year guaranteed,free parts can be send free within one year.
Y:How to install and operate the machine?
M:1.the machine is installed by us before send out,you need to install some parts according to the vedio and manual we send to you.
2.engineer can come to your side to install for you if need
3.install and operate training can be offer in our factory or in your side.
Y:What can I to do if the machine have problem?
M:please contact us at the frist time,and don't repair in your side,we will tell you how to solve it after discuss,we can guaranteed to solve within 24h if not the part break.
Y:how is your after-sale customer service?
M:you can contact our sales manager if have any question,we are online everyday.
Y.How to place an order?
M:1). Tell us the welding material ,welding size ,welding thickness...etc ,the more detailed the better .
2). After view your requirement ,we offer best plan and quotation .
3). Price confirmed ,we can proceed order and arrange shipment to your country.
